| Pressure Bladder Systems De-Mystified, how to make them, where to get the components and how to run them, added Saturday, August 21st, 2004 |
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| In my opinion the "pressure fuel bladder tank" is far easier to make, set up and run consistently on an SSC engine than a plastic clunk tank. What follows is a time proven system for bladders. If you follow these instructions and hints you will be successful running a bladder system. Here is exactly what I do with the OS LA .15 on a pressure bladder: You need to have the right tubing to make your bladder tank. It cannot have too much or too little pressure. I use tubing from McMaster Carr www.mcmaster.com The bladder tubing: Go to McMaster Carr on line, then go to Catalog Page 97, which has Natural Rubber Tubing, Part number 5234K44, 1/4" ID with 15psi pressure rating, $ .66 per foot in 15' and 25' lengths. I cut mine to 3-1/4" for SSC. This holds 3-1/2 of fuel and is nowhere near filled. The tubing from bladder to engine: Catalog page 97, Part number 5234K93, 1/16" ID, 25psi, $.59 per foot in 10' and 25' lengths. Fittings for connecting the bladder to the engine: Catalog page 111 - Barbed Tube Fitting, Tube to Tube fittings (nylon). This is used in the thin fuel tubing from the bladder to the engine. I use it at the point where I open the line to fuel and defuel. 1/8", Part Number 5463K333, $3.81 for package of 10. Plug for bladder end: End Plug for rear of the bladder. Catalog Page 112, Barbed Tube Fittings, Plugs - 1/4" Part Number 5116K113 $2.02 for package of 10. Use a small tie wrap (larger ones leak) to hold this in the tubing. It has a barb on it that the tie wrap will cinch up to and it can be over and over. Reduction fitting for front of bladder to fuel line: Reducing Coupling to connect bladder to the line to fuel tank. Catalog page 111, Reducing Coupling, 1/4" to 1/8" Catalog Part Number 5463K628, $5.71 for package of 10. The 1/8" barbed end fits well in the 1/16" ID tubing. Attach to the 1/4" tubing with small tie wrap. Now - how to use it: 1. There is no need for a reducer in the fuel lines. 2. There is no need for a fuel shutoff, your carb will kill the engine when you close it completely. 3. Fill with two, two ounce syringes. One filled to the max, the other to 1-1/2 ounces. The end fitting on the syringe is the single most important accessory. It has to go into the 1/16" tubing without slipping off when you fuel. Because I could not find 14 gauge needles when I needed them I used a length of 1/8" brass tubing with the next size smaller brass tubing slipped into it and the soldered into place. It has worked well for over a hear. 4. Connect the fuel tubing to the engine spray bar by running it to the fitting that normally goes to the carburetor. This is backwards, but it holds pressure better. 5. Set needle vale to 3/4 turns open, this is probably a rich setting. 6. Prime, start and enjoy 7 minutes of rock solid run time. Make sure your bladder and your fuel lines are not kinked or distorted. You will have inconsistent runs if they are. Just before the bladder is completely empty the engine will richen up slightly. You have about 20 seconds of run time from this point till it quits. I have used this set up over several weekends on the same bladder. I only change them when I go to a contest. A 140cc or 5oz syringe is available from California Vet Supply @ http://www.calvetsupply.com/index.asp?PageAction=VIEWP ROD&ProdID=414 This allows you to fuel the bladder with just 1 syringe. Be sure to use a barbed fitting on the syringe to avoid the fuel line sliding off the nipple during fueling. Created by Lou Melancon. Edited and distributed by David McGinnis. |
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| Shown above is a complete bladder for SSC. The bladder tubing is 3.25". An inch of this tubing will hold up to two ounces of fuel. Note that the tie wraps are the small size. Larger ones will leak, use the small size. |
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| This is the reducing fitting. It is 1/4" at one end and 1/8" at the other. Available from McMaster Carr. See text for more details. The 1/4" end plug is shown below |
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| Two ounce (60cc) syringe with brass tubing filler on the end. The text has more details on this setup. I actually have four syringes at a contest. I fill during the one minute before start engines. This leaves me with two more filled syringes in case a bladder bursts or I dirtnap on launch and have to refill quickly. Shown below is the end of the syringe that I used for filling . The text has details on making up this "needle" if you cannot find 14 gauge hypodermic needles. |
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| After filling the bladder and waiting for the call to start engines it is nice to have a fuel line clamp. This one is manufactured by David McGinnis and is made from HDPE with a sewing bobbin as the axle. My first ones were made using the bobbin and poplar wood bought at home depot. |
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